A project I completed many years ago, a healthy Ford small block V8 installed into a a 1989 Volvo 740. I enjoyed many good years and miles driving this car to shows and event, but life and a few mechanical issues got in the way. With a leaking rad and other priorities the Volvord was parked and has been sitting since 2012. This is the year to get it back on the road, new custom aluminum radiator is installed, updated and rebuilt carb installed, pre-startup oil change, engine check over complete.
The small block Ford jumps back to life after over 8 years of sitting and collecting dust and dirt.
Next checking the rest of the car, suspension, brakes, etc. Then the long process of bringing the shine back to the aluminum and paint.
For more info on the Volvord and the conversion www.Volvord.com
Camping is spending lots of time outside, exploring, hiking, cooking, relaxing so I know the first question is “Why?” . There are times when we have hook-ups and in the evening we enjoy a little TV later in the evening, I am also a huge F1 fan and on the rare occasion I am able to watch the race.
We all know how awkward and uncomfortable propping a pillow up against the wall is, and those blind cord anchors can be a real pain in the back. Finally I must confess the real reason is the “cool Factor”, this mod is just so cool.
Parts list:
2 – 12V DC 12 in. Stroke 270 lb Linear Actuator $85 ea http://www.princessauto.com/en/detail/12v-dc-12-in-stroke-270-lb-linear-actuator/A-p8507840e
4 – Linear Actuator Mounting Bracket $27 ea http://www.princessauto.com/en/detail/110-lb-linear-actuator-mounting-bracket/A-p8272650e
12V DC 2-Button Handheld Wireless Remote Control $50 http://www.princessauto.com/en/detail/12v-dc-2-button-handheld-wireless-remote-control/A-p8619066e
1/2″ Plywood (I used baltic birch)
6 – self closing kitchen door hinges $3.75 pr https://www.homedepot.ca/en/home/p.self-closing-hinge—chrome.1000144266.html
4 – 2”x1/4” NC stainless steel bolts with lock nuts and washers
4 – T nuts http://www.leevalley.com/en/hardware/page.aspx?p=40361&cat=3,43715,43727
Remove or fold back the mattress and measure the area for the lifting platform. I made the lifting platform about 24″ wide by 58” long, this width aligns with the edge of the under bed access hatch. I keep the platform away from the wall by about 1″ to not hit the walls or window shades when it lifts, I used the front dinette cushions as a template for marking the curve.
Once cut I covered the plywood with a sturdy carpet runner, this will protect the mattress and should prevent any wear on the back side. The carpet is secured to the plywood with ½” narrow crown staples. Equally space and Install the 6 hinges along the edge of the lift board, then attach the hinges to the bed deck, aligning the hinges just above the plywood deck seam beside the lift hatch and centered on the 1”x2” support under the plywood deck.
Step 2 Mount the Actuators
The 12” actuators have a total height of about 19” with the mounting brackets, the height of the under bed storage area is only 16” so they have to be mounted at an angle. With the lower bracket located drill ¼” holes through the floor, the holes should be just outside of the frame rails. Use caulking / sealant to prevent water penetration, especially into the wood core of the floor. I used 316 stainless steel nuts & bolts
Temporarily install the upper mounting plate to the actuator and mount the assembly so it angles towards the outside wall. Holding the upper mount against the bed platform mark the location. Using a 1.5″ hole saw drill the hole through the bed platform centred on the mark. Repeat the process and mount the second actuator, each actuator is located about 12″ from each edge, this provides direct support to the lifting platform close to where you will be located on the bed.
Step 3 – Mount the Lift Platform
Place the lift platform on top of the bed platform, align the long straight edge along the plywood seam the is located beside the under bed hatch, centre the hinge mounting holes centred on the 1″x2″ support. Make sure there is at least a 1″ gap between the lift platform and the walls.
Step 4 – Cutting slots for Actuator
Because the actuators are mounted at an angle the top will pivot forward as they extend, this means that slots have to be cut in the bed platform. Cutting the slot is easy, just mark parallel line from the upper mount hole you have already drilled, at about 12″ mark and using the 1.5″ holes saw drill a second hole, then cutting along the marked lines with a jig saw.
Step 5 – Mount the Actuator Upper Mount
With the lift platform in the lowered position and the actuators fully retracted position the actuator with upper mount attached against the lift platform, mark the hole locations. Drill the holes for the mounting bolts, you will need to make the holes larger than the 1/4″ size of the bracket so the “T” nuts can be installed from the top side. “T” nuts are used so the top of the lift board remains flat and smooth, repeat these steps for mounting the second upper mount. attach the actuators to the upper brackets, you will probably need to extend the actuators to tighten the pivot bolt.
Congratulations the mechanical work is done, just the electrical is left.
Step 6 – Electrical Wiring
Using the Hydoworks 12V DC 2-Button Handheld Wireless Remote Control makes wiring a snap. On the control there is a modular plug that can be connected directly to an actuator, splice one of the wiring connectors included with the actuators onto these wires, Make sure you connect the wires correctly or one actuator will extend and the other retract, just look at the modular connector which is a “T” shape and make sure the wires go to the same terminals on the plugs.
The main control box needs a 12 volt supply, on our trailer we have an 12V outlet right beside the hatch so I just tapped into that outlet, your supply may be different and require running 12V supply to the control box.
With the high demand for these vintage trailers they sell quickly, the supply and demand limits the amount of price negotiations a buyer can offer, if you don’t buy it the next person probably will. I often get asked what to look for when buying a used Boler, there are a number of checklists available but my thoughts are “what good is a checklist if you don’t know what you are looking for”. A 30 to 40 year old trailer probably needs some work, you can try to use this information in your negotiations but most sellers probably won’t listen. I suggest the best use of this information is for you to understand what general condition the Boler is in and if you are ready and willing to take on a project that requires the work and expense needed. In other words I want you, the buyer, to know and understand what you are getting into.The following guide describes in detail 10 key areas that are considered major problems and can be quite costly to repair.
